Race Report: VCHSS Birch Creek 10-30-2011

VCHSS Birch Creek October 30, 2011

At least it wasn’t muddy…

I spent the week leading up to this race with one eye on the weather forecast and the other on the VCHSS site for whatever information I could glean on the condition of the course. Rain was in the forecast but times and amounts kept shifting. All I cared about was that this wouldn’t be a mud race.

I hate mud. No, wait, that’s not nearly strong enough; I loathe mud with every fiber of my being.

Don’t get me wrong, I could care less about getting dirty, but riding in the mud is difficult. Not the fun, challenging, ‘climb every mountain and sing a fucking song at the top’ kind of difficult, but the ‘damn, this #^%$@*&!# suuuuuuuuckkksss, I’d rather be forced to sponge-bathe Hillary Clinton, and now I’m soaked from head to toe and will have to spend the next six hours washing this crap off the bike, and for what??” kind of difficult.

The suspense ended Saturday though when the reports were that the rain was coming down heavy and there was standing water throughout the Birch Creek facility.

So, this was going to be a mud race. Wonderful.

We arrived at Birch Creek around 8:30am Sunday morning and my first impression was that the place looked to be in great shape – a little damp in spots but nothing too crazy. Then we saw the motocross track – the mud had to be at least a foot deep, without exaggeration.Ā  We actually watched some kid leave the starting line for a last-minute trip to the porta-john, and his bike just stayed there. Upright. By itself. Without using the kickstand.

Aaaanyway, the course layout was actually pretty cool – part motocross track, part supercross track, part grass track and part woods, with a total combined length of right around five miles. Most of the mud was reserved for the motocross and supercross tracks; the grass sections were relatively dry, and the woods would turn out to be not all that wet at all and very rideable.

We watched the start and the first couple of laps of the mini race to get an idea of where the lines would develop before heading back to the truck to get geared up for my race.

Got to the line a few minutes early. I wanted to get an idea how the bike would react and whether I’d have any traction in this slop by running up and down the start area a few times, but there was no way to do so without kicking up roost and covering everyone else with mud, so I had to forget about it and just hope for the best.

There were 18 bikes (including me) in the 45+ class today. As the rows of bikes in the classes in front of us took off, big ol’ globs of mud were getting roosted back all over us. I thought it was going to be ugly when the guy directly in front of me took off, but he (mercifully) feathered his clutch and kept the revs down.

I, on the other hand, gave no such consideration to those behind me. When the flag went up for our class, I was on the throttle hard. Got a good jump off the line but got passed by a whole lot of bikes by the time we got to the first turn. I’d never really ridden or practiced on anything like this and my inexperience was now paying off for the other guys. Coming down the first big hill on that motocross track with the front wheel plowing through the mud while desperately searching for a rideable line and the bike dancing all over the place underneath me was…well, it was white knuckle time. Big time. I did manage to keep up with the tail end of my class though, and when things sorted out, was somewhere around 15th

Bob racing VCHSS Birch Creek 2011

By the time we came around to the supercross track, I was wondering just what in the hell I had gotten myself into. BUT, no sooner had I asked myself that question than I started to make some passes for position. As much as I’d like to say the passes were a result of my superior skill and finely-honed reflexes, the truth is simply that these guys were having just a bit more trouble than I was. No complaints from me though… Once out of the supercross section (and out of the mud) we hit the first grass section. This was my first taste of traction and I pinned the big 300. Man this bike is fast. Several more passes – I know at least a couple were for position – and then we were finally in the woods.

From this point on, I can’t really tell you the order of things. I know we came in and out of the woods a couple of times with some more grass track in between, then some rock obstacles, then finally back onto the motocross track and through scoring.

First lap I came through 10th, a surprisingly good position considering the freight train that passed me by on the start. At the end of lap 2 I was 9th, having picked up another position in the woods somewhere.

By the third lap, some decent lines were developing on the motocross track, but there was still a lot of the deep mud left and it was starting to take a physical toll. Upper body was starting to ‘rubberize’, but the layout of the course was such that every time the muscles seemed about ready to give out, here came a smooth section that allowed me to regroup enough to get through the next bit of nastiness. However, by the end of this lap I was regrouping less and less and starting to make mistakes.

Lap 4 was not pretty. My strength was almost sapped but I was still keeping up a decent pace. The bike was handling really well but I was starting to drop it occasionally due to my rapidly increasing fatigue. At one point I came across a 5 or 6 bike bottleneck caused by one racer stuck on a hill. I saw a clear line through the woods that would have taken me cleanly around it, but I didn’t have the energy to pop the wheel up and swing it around the 90 degrees necessary to point me in the right direction to take advantage of it. I scouted an alternate line and took it instead, and promptly got stuck behind another rider who had the same idea but then got themselves hung up on something.

Once clear of this bottleneck, and having lost all track of how many laps had gone by, I pressed on with everything I had left thinking this was the last lap. When I came around through scoring, there was my position – 9th – on the board, but where were the checkers?

Oh. Shit.

I was, at this point, more tired than I’ve ever been in any race. Flat-our exhausted; I had absolutely nothing left, having used up the very last of my ‘reserve’. My heart was pounding, the sweat was pouring off of me in sheets, there was mud in my mouth and my goggles, I was barely able to steer the bike through the tape at the scoring tent….and I had to run at least one more lap.

The thought of bailing out briefly crossed my mind, but just as quickly, it was gone. I’ve done that before in the past, and the shame of going home a quitter is not a pleasant thing. I came here to race, and as long as I could still hold the bike up, that’s exactly what I was gonna do.

This last lap was like no other I’d ever run. Ever. In fact, I don’t even remember running most of it. I was in pure 100% survival mode, the body and mind just doing what it knew how to do with no real conscious input from me. The most prominent recollection I do have is of coming around the motocross track that final time, seeing the scoring tent not 50 yards in front of me and wondering/hoping/praying that I’d make it.

Funny thing, not only was that my fastest lap of the day, but I also managed to pick up another position. Took the checkers 8th in class.

Back at the truck, there was a bag of pastries sitting on the dash which I had bought a little earlier in the day from the Horizon Riders (young racers 4-11 years old) bake sale. That half-melted cream cheese-filled cream puff was quite possibly the best thing I’ve ever tasted in my life.

A big, big shout out to my friend Bruce Lyttle, who gave me possibly the best, most timely advice I’ve ever received with regards to racing. Having coached his son through a few years of motocross, he told me to stay loose and let the bike do what it wanted to do in the mud on the MX portion of the course. So I did, and it saved my ass more times in those five laps than I can count. Thanks, dude.

Oh, and the forks? They kicked ass.

Next up: Pipsico 100 on November 13th. Woo-hoo!

SKF Seals and another fork rebuild

The new SKF fork seals came in a couple of days ago, been trying to clear some time to get them installed and get the bike back together. These seals are supposed to be the hot setup for 48mm WP forks, as the stiction from stock KTM seals, as well as many aftermarket seals like the pure crap All Balls.Moose.MSR seals on there now, is well known.

Upon disassembly of the forks, I checked the upper and lower bushings. Both looked good, and really as though they may have recently been replaced by the previous owner. Cool. I also took the opportunity to do a little more work to the compression and mid-valve shim stacks (my mods are based on the ’07 Trail Tricks stack as found in the ktmtalk.com forums). Gave everything a final cleaning and inspection and started reassembly.

One tool I sprung for was an actual purpose-built seal driver (instead of half-assing it with an improvised tool made out of PVC). I bought the Cycle Gear house brand ‘universal’ seal driver that’s supposed to be good for forks from 30-something to 50mm. While it did work, I found it to be awkward, as the two halves did not mate up properly on the 48mm fork. Also, the part that actually contacts the seal doesn’t look like it’ll hold up for the long haul. If you can afford it, I would skip the ‘universal’ route and spend your money on the correct sized Motion Pro driver.

Anyway, reassembled with the new seals and dust wiper, and just like in the video, the improvement was dramatic. I filled each leg to 140mm with Mobil1 synthetic ATF, put the front wheel back on, lowered the bike back on the ground and gave the forks a push. Man, they were like a new, different, better set of forks. Where before they were jerky and stiff, they were now buttery smooth and supple. If they perform on the trail like they seem to promise here in my garage, we’re back in business. I hope so, getting tired of pulling these forks apart (have I said that already??).

Race Report: VCHSS Cross Trails 10-16-2011

Bob at VCHSS Cross Trails race 10-16-2011

It was a beautiful day in Cartersville, VA. I headed out before dawn since it’s a 3-1/2 hour trip. Arrived with plenty of time to spare (for a change).

The layout of this course was interesting. There’s an infield area where the course is marked off with tape. When you enter it coming from the woods, you hit a flat straightaway for maybe a hundred yards or so, then a very muddy 180 hairpin, back up about 75 yards, through the scoring tent, then out through a large piece of storm drain pipe, down a bit and then over some truck tires endurocross-style, back around and then over the pipe, around a large, fast sweeper, through a couple more mud puddles and finally up a big hill and into the woods. (couple of vids here and here)

In other words, plenty of opportunity to be either a complete hero or total dork in front of a pretty large crowd of spectators.

The start was dead engine, front tire over a log with 30-second intervals between classes, so it went quick.

My plan was to hang back and tail the back end of my class for the first lap and then start actually racing come lap 2. I hadn’t competed in 11 months and needed to get my racing legs back under me before mixing it up with other riders.

Starting flag went up and we were gone. I got a great start, somewhere in the top 5 or 6. This 300 is a beast off the line; there was plenty of throttle left if I needed it. BUT, I backed it off because up front was not where I needed or wanted to be at this point of the race. I let several of the faster guys by, but realized that waiting for the rest of the pack – who were in no apparent hurry to get past me – wouldn’t do. I picked the pace back up and got into the woods somewhere mid-pack.

Once in the woods, it got nasty, quick. Almost immediately we were in some super tight, rutted, rooty, rocky and worn-out single track that had obviously seen more than its share of races. The massive bottleneck that followed took probably a couple of miles to clear, but I was able to make a few passes for position as riders in front of me went down or tried shortcuts that didn’t quite pan out.

Once the bottleneck cleared, I was in with a pack of about 8 or 9 riders and settling into a decent pace. However, this is when I began to realize a couple of things – a) my front suspension was still awful, and b) this may have been the wrong race at which to to try and stage a ‘comeback’.

Ooops…..

Anyway, catching and passing this group in front of me wasn’t too difficult, staying in front of them was. The front end of my bike was skating all over the place; no sooner would I get the last of this pack behind me than the front wheel would either deflect off a root or pop out of a rut in the middle of a turn and down I’d go…and right back by me they went. This pattern would repeat itself several times over the first lap and a half.

Lap 2 was more of the same. I was getting beat up pretty bad, triceps and shoulders felt like rubber and I had fallen way off the lead pace. Finally, near the end of the 2nd lap and tired of hitting the ground and fighting – rather than riding – the KTM, I’d had enough. Pulled off to the side of the course, took a few minutes to adjust the forks (slowed the rebound a bit to help it stick better in the corners), take a B-I-G pull from the Camelbak, and then got back to it.

The third lap was better. Decent actually; I’d gotten my second wind, and along with it, a better feel for how to get around this course. My speed was better, I was smoother, but the forks were still killing me. I was getting tired.

About 3/4 of the way through this decent-but-relatively-uneventful lap I came upon a rider who was off their bike at the side of the course and yelling like crazy for some help. Typically, when a down rider calls out for help from another passing rider, it’s because of something major – broken bone, medical emergency, etc… so of course, I stopped. What was this persons emergency? Their bike was stuck on a root and they couldn’t get it off by themself. Yes, I was a little irritated, but I’m nothing if not chivalrous…..

Anyway, back on the bike, I finished off the lap and took the checkers 17th in class (out of 22).

I was a little disappointed in both my finish and overall performance in this race, but as my wife reminded me, I was off the bike completely for nearly 9 months and hadn’t raced in 11, so all in all I really didn’t have much to complain about. She’s right, of course, but the competitor in me just can’t swallow a 17th place finish. Ah well, I’ll have another shot at it in two weeks when we race Birch Creek on October 30th.

The best part of the day? The big, greasy, gooey cheeseburger I allowed myself after the race. Screw the diet….for today, anyway. šŸ™‚

There was a bit of good news to be found though once the lap times were posted. On my last lap I was shown as 9th fastest in class. But, remembering that I stopped and helped that stuck rider, which easily took a minute if not more, and which when factored in means I was running a solid top-5 time for the last lap. Yes sir, I’ll take that.

The forks were in pieces on my workbench within an hour after arriving home and unloading the truck. The problem still continues to be massive stiction from these crap seals (they’re red, triple-lip style, which makes them either All Balls or MSR) someone else installed, so I sprung for a set of the new SKF seals that everyone’s raving about and should have them by the weekend. If these don’t do it, I’m gonna bite the bullet (and break out the checkbook) and send the whole suspension out to Trail Tricks in Ca for a full rebuild and revalve.

-Bob

10/16/11: Heading out for race #1

UPS brought my race-day parts the other evening – 2 tires, tubes, rim strips, fork bleeders and a spare goggle lens. Started mounting up the tires and discovered I’d ordered the wrong size rear tube. As luck would have it, a friend had the right size ‘in stock’ and was able to use the one I’d ordered for his 250, so we swapped and I was back in business (thanks Bruce).

Tires on, chain adjusted, air filter cleaned and oiled, and a full tank of fresh pre-mix…can’t help but think I’m forgetting something.

Didn’t sleep well last night, but I never do the night before a race. That’s OK, it won’t catch up to me until well after it’s over. In the mean time, the goal today is to finish on the lead lap, and if that’s not doable, then just finish.

I’m pretty excited. Let’s hope I don’t suck.

-Bob

10/9/11 @ NCMP – Putting it all together

Pulled the forks apart again this past week trying to hunt down and kill the source of the deflection and think I may have finally gotten it. Softened up the valving considerably and then, in a last-ditch effort to eliminate the stiction that many people claim is the main culprit with KTM fork deflection, shot some Pledge -yes, furniture polish – up between the dust wiper and fork seal, and damn if that didn’t seem to fix it. And, the shine and lemony-fresh scentĀ are the envy of the neighborhood!

So, headed out to NCMP this morning to see where things stood in terms of the bike and the rider. Still haven’t been able to complete three laps straight due to various factors (not the least of which was riding like complete spaz a couple of weeks ago), so maybe today would be the day.

It was beautiful out. Temps somewhere in the 70s, sunny, light breeze…just a great day to be outside. There were a bunch of people at the track already including several woods riders. I always get nervous when I see unfamiliar woods riders, because you never know when someone’s going to go the wrong way down the trails and crash you head-on you around a blind turn. We have our share of occasional wrong-way riders, but fortunately no serious accidents yet. I’ll need to stay extra sharp out there.

I got geared up (including my new, super-trick custom-made carbon fiber knee brace, which is teh awesome), spent a few minutes warming up and then hit the trails.

Almost immediately I sensed something wrong. TheĀ  steering was twitchy and it felt as though the front tire was built by Fred Flinstone. I cut my loop short and headed back to the pits. Upon checking, it became apparent that the genius who put my forks back together (me) forgot to adjust the compression screw and had it turned all the way in, which is full stiff. Fixed that and headed back out.

This was more like it, small roots, stumps and doll-head rocks – the things that had me pinballing all over the place the last several weeks – now just disappeared under the front wheel with barely a twitch from the forks. Smooooth sailing…time to get on it.

Banged out 3 laps in a row, somewhere between 21-22 miles with only a sub-3 minute stop to fine-tune some suspension adjustments, at full-on race pace with zero problems and barely breaking a sweat. It’s hard to gauge your speed when there’s nobody riding with you, but if I’m any judge at all, I should easily be competitive in my class.

First race back is this Sunday 10/16/11 in Cartersville, Virginia at the VCHSS Cross Trails event. I’m about as ready as I’m ever going to be.Ā  Putting a fresh set of tires on, oiling/greasing everything that needs to be oiled/greased, and then we’re ready to rock!

-Bob

10/2/11 @ NCMP

Haven’t ridden in a couple of weeks, but have been working out, concentrating on cardio and upper body strength and endurance. These are areas where races are won and lost, and i’m gonna need every advantage I can get.

Didn’t do anything to the bike between last time and this time, because I wanted to be sure the suspension problems were real rather than just the result of a tired rider having trouble controlling the bike.

The plan today (again) was to go three loops flat-out.

Boy was it muddy today. It had raind a lot between last time and today and the woods can take forever to dry out when the weather cools off like this.

Did a quick lap around the flat track just to warm up…halfway down the first straight, front wheel comes up …. in third gear. This bike is crazy powerful, still getting used to it. Throttle control…throttle control….throttle control………

Anyway, had a decent first lap. Had to stop once to back off the fork rebound adjustment a little. With the extra weight of the mud building up on the bike, the forks were packing a little and causing some problems through the choppy stuff. After that, not too bad, though the deflection problem was still there. Looped it and landed on my ass courtesy of a bit too much throttle while wheeling over a mud puddle at one point, but other than that, a decent lap.

Completed the first loop and headed back to the pits to work on the suspension a bit. Spotted a friend of mine and asked him to help me set the rear sag (ride height), a two-man job. The sag turned out to be off by a rather significant amount. Got it sorted out and then headed back out.

Noticed a pretty big improvement right off the bat. The bike was tracking a little better but the turning was definitely sharper, which would hopefully help the bikes tendency to wash out (push) in the mud.

Ran two loops – approximately 15 miles – non-stop, flat-out. Felt good. Getting some speed back, should at the very least not embarrass myself too badly at first race in two weeks.

-Bob

9/17/11 @ NCMP

Back to NCMP for another workout. Today’s goal was to go non-stop as hard as I could for 3 laps (aprox 22 miles). Probably wasn’t going to make it but wanted to get an idea of where I stood endurance-wise.

First loop was OK but a little sketchy. Front suspension is still deflecting all over the place on small stuff yet it’ll roll over an 18″ log like nothing…. There was stil enough mud in spots to keep things interesting.

On the second loop is where things started to fall apart. Legs and knees were OK but my triceps and forearms started to get tired. The first crash came about 11 miles in. Semi-sharp muddy right-hander, front wheel washed out and sent the left side of my body into a tree. No damage beyond a few bruises and a bent hand guard….took a minute to regroup and got back at it. Another mile in and down I went again over some wet roots. At this point I knew it was time to stop, upper body was going away in a hurry. Decided to ease up the pace and just ride back to the pits. Of course, being me, that ‘easy pace’ lasted about 50 feet before I was back on the throttle again. Sho’nuff, another mile down the trail and I bit it hard. Didn’t get the front wheel up high enough over a mud puddle; when it came down it hit the side of a root and skated right out from under me. I landed face-first in the puddle, the opening in the front of my helmet scooping up what felt like a gallon of mud. There was mud everywhere – my mouth, ears, hair, goggles, in my gloves, soaked into the left side of my jersey and pants, packed into the vents of my chest protector…. Cleaned up best I could, rode back to the pits and called it a day.

-Bob

2nd Ride – Much Better

Went up to NCMP today for ride #2. Forks revalved, new piston & rings, carb rejetted, ready to rock.

I did one relatively easy loop, aprox 7 miles. I didn’t get very aggressive, but already things were much improved over two weeks ago. Still hesitated a bit at the washed-out bridge, but made it over this time without going for a swim. Noticed I’m still not putting my leg out when necessary. Need to get past this little psychological stumbling block….it’s been six months since the last operation. It’sĀ healed.

Back at the pits, took some time to sort out the suspension settings and fine-tune the carb, and then it was back to the woods for a real loop.

I hit it hard this time. Focused and went for it. This was more like it – the suspension was much, much better and the throttle response was crisp and instantaneous. Almost looped it at one point but was able to save it before anything bad happened (throttle control is super important with this beast. Working on it…). Otherwise, everything felt great. Confidence was good, technique and speed were coming back, and I rode nearly as fast, if not as fast, on this one loop as as I ever did before the operations. This bike just absolutely rips.

I finished off this one last loop and called it a day on a good note. Didn’t want to push too hard yet.

Got a good feel for what this bike is capable of, but still need to sort out the suspension some more. It’s good, but not yet great.

-Bob